Outdoor air conditioning condenser unit mounted on a brick wall, where refrigerant leaks are commonly found

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Regassing & leak repair

An aircon doesn't use up gas. If it's low, it's leaking.

Topping up a leaking system is a way of paying for the same fault every summer. We pressure-test, find the leak, repair it, and then regas — in that order, so you only pay once.

Leak found firstThen repaired, then refilled

SAQCC registeredLegally required to handle refrigerant

Nitrogen pressure testThe honest way to find a leak

Overview

The most profitable scam in this industry is entirely legal

Here is the thing every aircon owner should know and almost nobody is told: a refrigerant circuit is sealed. It does not consume gas. It does not burn it, evaporate it, or use it up. The same charge should still be in there in fifteen years.

So when a company tells you your unit "needs a top-up", what they are actually telling you — whether they realise it or not — is that your system has a leak and they haven't looked for it. Top it up and it will work beautifully for a season. Then you'll phone them again next summer, and they'll charge you again.

We won't do that. If your unit is low on gas, we find out where it's going first. Sometimes that's a five-minute conversation and a small repair. Occasionally it's bad news about a corroded coil. Either way, you'll know the truth rather than paying an annual subscription for someone else's negligence.

Refrigerant pipework and connections on an outdoor aircon condenser unit

In detail

How we actually find a leak

There is a proper method for this, and it doesn't involve guessing.

Pressure test with nitrogen

We pump the system up with dry nitrogen and watch the pressure. A system that holds is sealed. A system that drops is leaking, and the rate of drop tells us roughly how big the hole is. Nitrogen is inert, dry, and cheap — and unlike refrigerant, releasing it harms nothing.

Trace it to the source

The usual suspects, in order: the flare joints where the pipework meets the units (poorly made flares are the single most common cause and are almost always an installation fault), the schrader valve cores, the brazed joints, and the coils themselves. Electronic leak detectors, bubble solution and UV dye all have their place depending on what the pressure test is telling us.

Repair it

A bad flare gets remade. A schrader core gets replaced. A pinhole in a copper line gets cut out and brazed. A corroded evaporator or condenser coil is the expensive one — and on an older unit, it's frequently the point at which replacement becomes the sensible answer. We'll tell you if that's where you are.

Vacuum, then charge

Once it's sealed, we pull the system into a deep vacuum. This boils off any moisture that got in while the circuit was open — and moisture in a refrigerant circuit forms acid, which quietly eats compressors from the inside. Skipping the vacuum is one of the great invisible sins of this trade. Then we weigh in the exact charge the manufacturer specifies, rather than eyeballing the gauge.

Benefits

Why doing it in the right order matters

Refilling a leaking system is faster and cheaper for us. It just isn't right.

01

You pay once

Find the leak and fix it, and the gas stays where it belongs. That's the end of the annual top-up cycle.

02

Your compressor survives

Running low on refrigerant starves the compressor of cooling and lubrication. That's how a R900 leak becomes a R9 000 compressor.

03

Correct charge, weighed in

Not guessed off a gauge on a hot day. Over- and under-charging both wreck efficiency and shorten life.

04

Moisture removed

The vacuum step boils off water that would otherwise turn to acid inside the system. It's invisible, it's essential, and it gets skipped constantly.

05

Legal, registered handling

Venting refrigerant to atmosphere is both illegal and environmentally serious. Our technicians are SAQCC registered.

06

An honest verdict on the coil

If the leak is in a corroded coil on a twelve-year-old machine, we'll tell you to replace rather than sell you a repair that won't last.

What's included

What a leak test and regas includes

The full method — not a cylinder, a gauge and five minutes.

Nitrogen pressure testHeld under pressure and monitored properly

Leak tracingFlares, valves, brazed joints and coils

Repair of the leak foundRemade flares, new cores, brazed pinholes

Deep vacuumBoils off moisture before the gas goes back in

Weighed refrigerant chargeTo the manufacturer's exact specification

Performance verificationTemperature differential checked before we leave

Refrigerant pipework running to a bank of outdoor air conditioning condensers

Why us for this

The company that keeps regassing you is the problem

If you have paid for refrigerant more than once on the same unit, you have been sold the same fault twice. That is not bad luck. It's a diagnosis that was never made.

We see it constantly — usually on units two or three years old, where a flare was never made properly at installation and has been weeping gas ever since. Fifteen minutes with a spanner and a flaring tool would have solved it permanently on day one.

We look before we fillNitrogen test first, cylinder second

We'll show you the leakBubble solution or dye — you'll see it yourself

Honest about coil leaksWhen it's time to replace, we say so

Registered and accountableLegal handling, documented, guaranteed

Our process

How the visit runs

Usually a single visit, unless the leak turns out to be in a coil.

01

Symptom check

Poor cooling, ice on the pipework, or a unit that's needed gas before — all point the same way.

02

Pressure test

Nitrogen in, pressure monitored. This tells us definitively whether you have a leak and roughly how big.

03

Find and repair

We trace it to the joint, valve or coil, and repair it — quoting you first if it's more than a flare remake.

04

Vacuum and recharge

Deep vacuum to remove moisture, then the exact weighed charge, then a performance test with you present.

My aircon needed gas every single summer. They pressure-tested it, found a bad joint on the outdoor unit, remade it and regassed once. Two years later it hasn't lost a thing.
Sipho D.Homeowner · Midrand

FAQs

Regassing questions

What it costs, how often it should happen, and why the answer is 'almost never'.

Not listed here?

Phone us, or send a photo of the unit on WhatsApp. We answer questions without charging for the privilege.

Ask us a question
How often should an aircon be regassed?

Ideally never. A sealed system holds its charge for the life of the unit. If yours needs regassing, it has a leak — and the correct response is to find the leak, not to keep refilling it.

How much does regassing cost?

It depends on the refrigerant type and the size of the charge, and the leak repair is quoted separately once we know what we're dealing with. You'll have a fixed written number before we start. What we won't do is quote you a cheap top-up and stay quiet about the hole.

Can't you just top it up? It's cheaper.

We can, and occasionally on a very old unit that's due for replacement it's a defensible stopgap — but we'll tell you plainly that's what it is. Doing it as a matter of course means you pay again next year and the refrigerant goes into the atmosphere.

What's the difference between R22, R410A and R32?

They're different refrigerants with different pressures and properties, and they're not interchangeable. R22 is being phased out globally and is increasingly expensive and hard to source — if your unit runs on R22, that's a significant factor in the repair-versus-replace decision, and we'll walk you through it.

Is a leaking aircon dangerous?

The refrigerant itself isn't a danger to you in a domestic setting, but running a system that's low on gas will destroy the compressor — the most expensive component in the machine. It's also an environmental issue, which is why registration is legally required to handle it.

How long does a leak test take?

A pressure test and simple flare repair is usually a single visit. If the leak is inside a coil, we'll need to quote you on a coil replacement or advise you honestly that the unit has reached the end of its life.

Next step

Paid for gas twice? Stop.

Let us pressure-test it properly. If there's a leak we'll find it, show it to you, and fix it — so this is the last time you pay for refrigerant.

Fixed pricing · Same-day callouts across Johannesburg and the wider Gauteng

Contact

Speak to a technician, not a call centre

Tell us whether you've had it regassed before, and roughly when. That alone tells us a great deal about what we're going to find.

Phone
0861 995 092Answered by a human. 7am–6pm weekdays, 8am–1pm Saturdays.
WhatsApp
Send us a messageSend a photo of the unit and we'll often diagnose it before we arrive.
Service area & hours
Johannesburg, Sandton, Randburg, Roodepoort, Midrand and the wider GautengMon–Fri 07:00–18:00 · Sat 08:00–13:00 · Sun closed

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